Epiroc 3115027400 Drive Gear for COP 1838/1842 Drifter | Rock Drill Rotation Gear

Genuine Epiroc 3115027400 Drive Gear for COP 1838/1842/1842HE drifters. Case-hardened alloy steel rotation gear. OEM replacement for smooth torque transmission and extended drifter life.

High-Precision Rotation Drive Component for Hydraulic Drifters

Genuine Epiroc Drive Gear (Part# 3115027400) is the core component responsible for transmitting rotation torque from the rotation motor to the drill string in COP 1838 and 1842 series hydraulic drifters. This precision-machined gear ensures smooth and powerful rotation under extreme loads, which is essential for efficient drilling and rod handling.

Technical Specifications & Features:

  • ⚙️ Compatible Drifter Models: Epiroc COP 1838, COP 1840, COP 1842, COP 1842HE
  • 🔧 Material: High-grade case-hardened alloy steel (e.g., 20CrMnTi)
  • ⛓️ Heat Treatment: Carburizing and quenching process for a hard, wear-resistant surface and a tough, impact-resistant core.
  • 🛡️ Surface Hardness: 58-62 HRC (Tooth surface)
  • 📏 Core Hardness: 30-40 HRC (For toughness and shock resistance)
  • 🧰 Manufacturing Standard: CNC machined to OEM original specifications with precise tooth profile and pitch.
  • 📊 Gear Profile: Involute spline design for optimal torque transmission and engagement.

Key Functions & Benefits:

✔️ Efficient Power Transmission: Precisely engineered teeth ensure maximum torque transfer from the rotation motor to the shank adapter and drill string.
✔️ Exceptional Wear Resistance: The hardened tooth surface significantly extends service life, even in abrasive conditions.

✔️ Impact Resistance:

  • The tough core prevents tooth breakage under sudden shocks or jams.
✔️ Smooth Operation: Precision machining reduces vibration and noise, contributing to overall drifter stability.
✔️ Prevents Downtime: A reliable gear prevents catastrophic failure that could damage the rotation motor or gear housing.

Compatibility & Application:

  • Primary Application: Epiroc COP 1838, 1840, 1842, and 1842HE series hydraulic drifters.
  • Fits various drill rigs equipped with these drifters, such as Boomer L2D, D7, and other jumbos.
  • Meshes with the rotation motor pinion and drives the chuck assembly.

⚠️ Important Notice & Installation Tip:

Replacing a worn drive gear is a critical repair. Always inspect and replace mating components to ensure longevity:

  • Inspect the Pinion Gear: Worn drive gear teeth will cause corresponding wear on the rotation motor’s pinion gear. Always inspect and replace both if necessary.
  • Check Bearings and Bushings: Worn support bearings can cause misalignment, leading to uneven wear and premature gear failure.
  • Use Recommended Lubrication: Ensure the gear chamber is filled with the correct type and grade of grease to reduce wear and dissipate heat.

A failed drive gear will result in a complete loss of rotation, halting drilling operations.

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